WarmFlo HE-A-**-21 Series Manual de Serviço

50/70 – 70/90 – 90/120 – 120/150 – 150/200BLUEBIRD BOILERHOUSE MODELS,GOLDBIRD KITCHEN MODELS& WHITEBIRD UTILITY ROOM MODELS50/90FRONT SERVICING B

BMELN QPADCKFGHJR3.3 Industrial Bluebird Models3.4 Kabin PakThe Kabin Pak comes factory fitted with a Warmflow Bluebird Boiler and insulated lowlevel

PKAFDEGIHBLCJMNQJBHC== DKLMAGFE x N3.5 Kabin Pak Back OutletMODEL50-7070-90J8585A892892B732732C636636D156156E191191F554554G138138H8585K137137L554554M5

3.7 Flue Options3.7.1 ‘Easy Fit’ Low Level Balanced FlueThe horizontal dimension can beincreased up to an additional1200mm using a combination of long

3.7.4 Easy Fit Vertical Balanced Flue (VBF)EXTENSION KITSAS REQUIRED(PACKS C OR D)PACK E OR F PACK E OR FA175 MIN225 MAX900 MIN1400 MAXPACK APACK HPIT

4.0 InstallationThe boiler installation must be in compliance with BS 5410 and the Building Regulations.Failure to install and commission in accordanc

4.5 Air VentsOn the system boiler an automatic air vent complete with its own check valve is fittedto the top of the boiler heat exchanger. It is reco

TO BURNERFROM POWER SUPPLY (SWITCHED LIVE)5.0 Electricity Supply220 – 240V. 1PH, 50 HzThe boiler/burner and other external electrical equipment should

5.3 Control Panel Wiring (Goldbird Boilers)Page 15

5.4 R40 Burner Control Box (G10 & G20S Burners)M~231456789NLGREEN/YELLOWBROWNREMOTE LOCK-OUT IF REQUIREDBLUEFAN HOUSINGBROWNBLUEBLACKBLUE50VWHITEB

LNEPUMP12345678910213LNE240V50Hz10 WAYJUNCTION BOXV4073AMID POSITIONZONEVALVEBLUEG/YELLOWWHITEL641ACYLINDERSTATC21T6360BROOM STATORANGEGREY5.6 System

ISSUE 6.2JAN ’04COMMISSIONING*THIS APPLIANCE MUSTBE COMMISSIONED*Failure to commission the boiler will invalidate the warranty.After commissioning ens

NELPUMP12345678910213LNE240V50Hz10 WAYJUNCTION BOXL641ACYLINDERSTAT1C2T6360BROOM STATGREYGREYBLUEORANGEORANGEBROWNBLUEBROWNG/YELLOWG/YELLOWMOTOR MOTOR

6.0 Technical Data6.1 Domestic Bluebirds, Whitebirds and GoldbirdsMODELOutput Range kWRANGE SETTINGNominal Heat kWInput BtuNominal Heat kWOutput BtuBu

MODELOutput Range kWRANGE SETTINGNominal Heat kWInput BtuNominal Heat kWOutput BtuBurner FHead PositionFlue Size mmDia inNFGT (max output) °CCO2%Smoke

6.2 Industrial Bluebirds2.510145Danfoss 60°SMODELOutput Range kWNominal Heat kWInput BtuNominal Heat kWOutput BtuBurnerHeadFlue Size mmDia inNFGT (max

7.0 Air supply for combustion and ventilation(see BS 5410)7.1 Open Flue BoilersWhen the boiler is sited in a cellar where the only access for combusti

8.0 Flues8.1 Conventional FluesThe flue should be designed inaccordance with the local bye-lawsand the Clean Air Act. Draughtstabilisers are not recom

Terminal Position Min DistanceA Below gutters, soil pipes or drain pipes 1,000B From a door, window or air vent 600C Above ground, flat roof or balcon

8.3 Installation of FlueAIR INTAKEADAPTERSPIGOT &GASKETAIR INTAKECOVERRIELLO RDBBURNERTEST HOLEPLUGFLUE GASKETTOP PANELOPTIONAL FLUEDRESSING RINGT

8.3.1 Installation of a Flue (BF-R, HLBF-R, VBF)1. Make a suitable sized hole in the wall or ceiling for the flue kit. Add the dimensionsgiven on page

8.3.2 Installation of High Level Balanced Flue (HLBF)Installation instructions as per the balanced flue except there are no seals involved asthe flue

Contents Page1.0 User Instructions ...

FRONTCASINGCONTROLTHERMOSTATBOILERDOORLEFT HANDSIDE CASINGTOPCASINGRIGHT HANDSIDE CASINGREARCASING9.2 Installation of Industrial Bluebird CasingsRemov

9.4 Kabin Pak Installations1. Although the Standard and Slimline Kabin Paks are manufactured from galvanisedsteel, it is recommended that after a peri

9.6 Fitting a Standard Kabin Pak Vertical Flue Adaptor1. Remove the 2 screws connecting the flue main body to the Kabin Pak and lift off. Itmay be nec

9.8 Fitting a Slimline Kabin Pak Vertical Flue AdaptorRemove the flue terminal (4 screws) and fit the adaptor as shown (4 screws).FLUE TERMINALVERTICA

10.0 Oil Supply1. Oil TankSteel tanks constructed to BS 799 Part 5 1987 should be painted on the outside onlyand mounted on piers to prevent corrosion

0.5351000.5301001251001.52090I.D.8 mmI.D.10 mmLift H(m)Total Maximum Pipe Length (m)2157038303.562010.2 Two Pipe System10.3 De-aerator SystemFor maxim

10.4 One Pipe Lift20mm PER METRE SLOPEAPPROVEDSITE GAUGEWATERSEPARATORNote: The pump vacuum shouldnot exceed a maximum of 0.4 bar.Above this gas is re

11.0 Burners11.1 RDB BurnerThe burner is fitted with the correct nozzle and the pressure set. All that is furtherrequired before commissioning, is to

11.3 G20S Burner11.4 Oil Supply (Pump)The burner is supplied for use with a one pipe system. For use on a two pipe system,it is necessary to remove th

AttentionBefore assembling or removing the nozzle,loosen the screw (A) and move the electrodesaway from the nozzle.11.7 Burner Start-up Cycle11.5 Air

1.0 User Instructions1.1 Goldbird ModelsThermostat ControlThe recommended minimum thermostat setting is 65°C. Below this ‘cold water corrosion’is like

12.0 Servicing and Commissioning12.1 CommissioningNote: IT IS RECOMMENDED THAT AN OFTEC TRAINED AND REGISTERED TECHNICIANSHOULD BE USED.IT IS THE RESP

13.0 Horstmann 626 Electronic Programmer User Instructions (Goldbirds only)The 626 Boiler Mounted Programmer is anelectronic, 7 day central heating an

Setting the Time of DayPress the SET button so that the SET indicator is pointing tothe CLOCK position on the front of the programmer. The DAYOF THE W

The display will now show ‘1 ON’ and the first ON time for that day will flash.Adjust the flashing time as required by using the (+) AND (-)BUTTONS TH

Press the ADVANCE button once and release. The word ADVANCE will appear in thedisplay.If the programmer was originally ON it will now switch OFFand st

Programme SelectionThe following programmes can be selected for either HOT WATER by itself, CENTRALHEATING by itself or HOT WATER and HEATING together

14.0 Fault FindingIs there a supply voltage to terminal 12 in thecontrol panel or to the control thermostat.Expect 240V±10%.Page 44

15.0 Spares15.1 Riello RDB Burners 1&2NO CODE3748357 3748557 3748757DESCRIPTION1 3005787 •• •Gasket2 3006384 •• •Flange3 3008768 • Cup-shaped Head

NO CODE3748950 3748850DESCRIPTION1 3005795 ••Gasket2 3008637 ••Flange3 3006392 • End Ring and Diffuser Disc4 3006151 • Blast Tube Assembly5 3008538 •

15.3 Burner Spares Riello 40 – G10NO CODE DESCRIPTION1 3000879 Air Shutter Assembly2 3006913 Tube3 3005788 Fan4 3005798 Condenser5 3007355 Motor6 3007

1 Flue2 System Pressure Gauge3 Spare BSP Connection (x2)4 Boiler Limit Thermostat5 Thermostat Pocket6 12L Expansion Vessel7 Heating Return (x2) 1” BSP

15.4 Riello 40 – G20SNO CODE DESCRIPTION1 3005799 Fan2 3007156 ‘O’ Ring3 3007028 ‘O’ Ring4 3005801 Washer5 3005800 Tube6 3005802 Condenser7 3007077 Wa

15.5 Boiler Parts List CodeDual Immersion Thermostat (Bluebird, Whitebird, Kabin Pak Boilers) WDS1Dual Immersion Thermostat (System Boilers) WDS2Boile

This manual is accurate at the date of printing (E&OE) but will be superseded and should be disregarded ifspecifications and/or appearances are ch

1.6 Components 50/90 Front Servicing BoilerINSULATIONRETAINERBOILER TEST POINTEXTERNAL DOORINSULATIONBURNER RESET BUTTON/LOCK OUT LAMPRDBBURNEROPTIONA

1.8 Baffles1.8.1 Top Servicing Boilers50/70(3 in number)70/90 & 120/150 (8 in number)90/120, 150/200, 300, 400 & 500have a similar arrangement

2.0 IntroductionThe boilers are fired by a pressure jet oil burner which is covered by the manufacturer’sparts and labour warranty valid for one year

HABJFDEC= =GK3.0 Dimensions3.1 Goldbird Kitchen, Whitebird and Whitebird System Utility Room Models (includingfront servicing boilers)J127127127127127